Superior Quality & World Class Service At The Lowest Cost

That’s the Syscom Tech Promise

Syscom Tech’s systematic approach of combining multiple capabilities under one roof means that with one call, you receive a quality product for less. All printed circuit board, cable/harness, mechanical, and full systems/box build assemblies are done in the same facility.

With Syscom Tech as your partner, you can utilize as much or as little of our manufacturing services, distribution, and value added services as required.

Printed Circuit Board Assembly

Syscom has invested millions of dollars in new equipment in order to achieve the highest quality standard. From simple surface mount designs to complex fine-pitch BGA assemblies and prototype SMT construction to high volume assembly, our state of the art equipment can handle it all.

We have increased our capacity by 3X and lowered labor costs with fully automated production lines.

Our top of the line equipment utilizes dual gantry technology and is an all-in-one platform:

  • Inspect and test component placements as small as 01005

  • Pick and place 65,000 components per hour

  • 100% BGA Laser Inspection

  • Automated selective solder equipment for today’s mixed technology

  • Fully Automated SMT Production Lines

  • Latest automatic optical inspection technology

Our best in class selective soldering equipment allows us to automate the production of printed circuit board assemblies designed with mixed technology. Eighty percent of our customer’s boards that have been designed using surface mount and through hole components can now be completely manufactured without hand soldering. This process can be accomplished using lead or lead free solders. We also protect the integrity of printed circuit board assemblies with special conformal coating capability.

State of the art assembly equipment demands state of the art inspection equipment. Syscom Tech’s investment in technology includes the very latest Automatic Optical Inspection (AOI) Systems, a must have for inspecting the smallest 01005 and BGA components.

With Syscom Tech as your partner, meeting customer expectations and achieving your desired performance levels comes standard. Continue to push the envelope of digital electronics innovation by partnering with Syscom Tech.

Visit our AS9100/ISO 9001 certified facility, operated by our industry-leading manufacturing team. Contact us to learn more.

Glenbrook XR2000 X-Ray inspection
Real time X-ray system
Allows BGA inspection for positioning, voiding, and solder joint integrity
Automatic Optical Inspection
5 Camera, 5 Megapixel High Resolution Telecentric Optics- Eliminates Perspective and Distortion Errors
Programmable Side Viewing Inspection Technology
Advanced Programmable Lighting with over 350 High Output LED’S
Pre and Post Reflow Capability
Advanced Solder Joint Inspection
Statistical Process Control Software
Laser technology to measure BGA coplanarity; accurate to 5 microns
Microscopes and Inspection Stations
Vision Engineering Mantis inspection systems (X4)
7X – 40X Zoom microscopes (X4)
Dino-Lite Premier Digital Microscope
In-Process In-line inspection using benchtop magnifiers
MPM SPM Screen printers – Accuflex and Momentum Plus
Powerful Vision System & Inspection
6 sigma accuracy ensures precise and repeatable printing capability
9 second cycle time enhances line productivity
Automatic Operation
Quik-Tool support system
BridgeVision & StencilVision
analyzes bridge defects on circuit boards
reviews underside of a stencil for any solder paste contamination
Mycronic/Mydata SMT Pick & Place Equipment
Automatic Thermal Adaptation Technology for Unmatched Precision
Active Side Balancing for Maximum Throughput
Intelligent Surface Impact Control
Large Board Capability up to 20” x 20”
Agilis Feeder Technology – Servo Controlled with Programmable Acceleration for Maximum Feeder Reliability
G Vision systems including (2) High Resolution Cameras, (2) Standard Resolution Cameras and (2) High Speed LineScan Cameras
On-The-Fly Electrical Verification of Resistors, Capacitors, and Diodes
PDR Solderlight SMD/BGA Rework Stations
Focused IR heating technology for precise temperature control
Airvac DRS22
Den-On SD3000II
Selective Soldering Equipment
Programmable Flux Deposition
Programmable Closed Loop Pre-Heat
Programmable Point-to-Point Soldering with High Speed Z Stage
Nitrogen Soldering Environment
Closed Loop Solder Height Control
Pass-Through, In-Line Operation
Process Witness cameras
Convertible to Lead or Lead-Free Smoldering Alloy
Ultrapak Plus Wave Solder
Aqueous Cleaning Systems

Aqueous Technologies Millennium II in line cleaning machine
Aqueous Technologies AQ-400 batch cleaning machine
Resys closed loop18 Mega Ohm Deionized Water Filtration System
Blue M laboratory grade ovens (X2)

Circuit Cam Manufacturing based software

Generates easy to follow color-coded work instructions for each assembly process step
Import all industry standard ASCII and CAD files for easy extraction of assembly information
Automated import of bills of materials provided in Excel format
Automated import of CAD files and bill of materials minimizes defect opportunities
ESD State of the Art Production

Permanent ESD safe epoxy flooring
Implemented Inspection Protocol
Documented ESD procedures
ESD protected work stations

Vitronics 830N reflow ovens
11-Zones
High power heater elements
Ideal for Lead-Free Solder Profiles

Industrial Electromechanical Assembly

Syscom Tech’s Electromechanical Assembly services include production of control panels, face plates, motor termination and even machining. Many companies will produce your electromechanical assemblies, but we are one of a select few that take the time to work with you on the best-suited solution.

Our dedicated team members will work with you to assemble Industrial Control Panels that can withstand the rigors of constant use to maximize productivity. Our most popular Industrial Control Panels are used either for industrial monitoring purposes, or for application control. Industrial Control Panels are delivered with complete build sheets including a materials list, loop diagrams and assembly drawings.

Whether you need industrial control panels, electro-mechanical assembly services or both, Syscom Tech’s Quality Control System is constructed to ensure that you meet your specifications and deadlines. We code every component as it comes in the door for complete traceability. Every step of the manufacturing process is documented by signature with full line accountability and 100% testing.

Visit our ISO-certified facility, operated by our industry-leading manufacturing team. Contact us to learn more.

Cable Assembly & Wire Harness Assembly

Whether you need discrete wire assemblies, wire harnesses or flat ribbon cable, all of our assemblies are guaranteed to meet your specifications. Syscom Tech’s full service Cable Assembly and Wire Harness Division manufactures and supplies cable assemblies and wire harnesses for all industries.

Free up warehouse space, limit your investment in tools and equipment, and eliminate the labor of ordering, scheduling and maintaining a process-controlled environment with Syscom Tech.

Syscom’s manufacturing facility is tooled for many major connector brands including:

American manufactured, and tested! Find out how Syscom Tech can help you meet your Cable Assembly and Wire Harness needs. Contact us to learn more.

NEW Komax Alpha 530
Fully automated wire cut/strip/crimp/mark all in one machine

Wire Cutting and Stripping Machines
Komax Kappa 220 Cut and Strip
Komax Kappa 225 Cut and Strip
Komax Kappa 320 Cut and Strip
Schleuniger OC3950
Bench Strippers
Schleuniger and Komax
Unistrip 2015
Unistrip 2600
32M
Delta 50
Delta 60
Crimp Press Machines
Positronic 9350
Panduit CP871
Molex ETC
Molex TM40
Molex TM2000
Schleuniger CT32
Automatic Cable Tie Installation Systems
Panduit PAT1M
Cable Testing Machines
Cable Scan Test Mate

Electronic Component Distribution and Value Added Services

Syscom Tech’s Product Group is anchored by a team of professionals with years of experience in Electronic Component Distribution. Our product offering is extensive, but even better—we go beyond our franchised lines to help you fulfill your product needs. View our line card.

Other Syscom Tech Services include:

  • Locate and inventory obsolete parts

  • Worldwide Brokerage services

  • Access overseas supply channels to provide product solutions

  • Leverages our purchasing power to get you the most competitive prices

  • Kitting

  • Kan Ban and other Inventory Management Programs

  • Bonded Inventory Programs

  • Custom Labeling

  • Conformal Coating

  • Custom Packaging

Syscom Tech gives you the professional attention and expert service you deserve. Whether you utilize Syscom’s capabilities for distribution and/or manufacturing, we offer a number of value-added services that can lower your inventory cost and ultimately add net profit dollars to your bottom line.